PCB Design for Stepper Motors.

Closed Posted 6 years ago Paid on delivery
Closed Paid on delivery

-------- Please if you don't have time to work don't waste time and read the project -------

I am in immediate need for PCB design validation services.

In a nutshell, I’ve had work that was done by another company....unsuccessfully. I am now in a huge crunch with time as i have a presentation to give in 1.5 weeks.

Here are the briefs for the project:

Mixer – 2 Versions

•Button Version

I am using a NEMA 23 Stepper motor to spin a 300g Load at high speeds of up to 500rpm.

There are 2 buttons: START & STOP.

START: The spin cycle is basically using arrays to start up the stepper, first slow, then gradually increasing the speed until it gets to the max speed. The max speed will hold for a certain length of time, then the speed will gradually reduce to a stop. Basically by reversing the array sequence.

STOP: Stop the spin cycle at any point during the spin sequence.

**It’s not recommended to stop or accelerate the Stepper Motor too quickly. So the way i have it is to slowly decelerate its speed. For example:

•If the current RPM is 411, when the stop function is activated, the current RPM will hold for 5 revolutions then basically reverse by starting sequence 5 and 6 (with only 1 revolution)

•If current RPM is 210…(rpmArray[6]), the stop function will hold the current RPM for 5 revolutions then reverse by starting sequence 6.

No matter where the current RPM is, when the stop function is activated, the current speed has to stay as is for 5 revolutions before the reversal begins.**

•1x Stepper Motor NEMA 23 - [login to view URL]

•2x Momentary Push Buttons (Green & Red) - [login to view URL]

•24 Volt 1A wall power supply - https://www.amazon.com/gp/product/B0194B7ZS0/ref=od_aui_detailpages00?ie=UTF8&psc=1

(I’ve had issues finding a high voltage 1A wall power supply for this. As long as the Stepper is able to run at Top speed with the max rated torque. Using a standard easily accessible wall power supply.)

•LCD Version

The same as the Button Version, but the touchscreen Replaces the buttons.

Current LCD being used:

Display: [login to view URL]

Touch screen: [login to view URL]

I can provide you with the schematics, BOM, gerber files etc. for the project. I can also send The reference files for the LCD version.

The previous group working on this was unable to properly get the PCB’s to be Arduino compatible(I need to be able to re-upload code or change up the sequence after boards are made). And they designed the boards to work with a 30V (wall) power supply…which doesn’t exist or is not easily accessible. They also weren’t able to successfully get the motor higher than 300RPM.

I would like you to review these designs and validate them to be able to work with the above requirements. The boards need to remain the same overall size, I am currently machining an aluminum housing for this to be assembled into.

Please review and get back to me ASAP. I really need to get fully assembled and operational PCBs as quickly as possible.

Contact me with any questions.

Thanks

Arduino Electronics Manufacturing Manufacturing Design PCB Layout

Project ID: #14047016

About the project

32 proposals Remote project Active 6 years ago

32 freelancers are bidding on average $1455 for this job

sagradoamicus

Hi Sir I am an expert embedded system designer with more than 8 years of experience in this field. I have read the details and I am sure I can do it for you It seems the project need to be done in shorter time I am More

$2500 USD in 9 days
(240 Reviews)
7.9
ahmad5857

Hi Sir, We have read your project and we can design you such suitable PCB that will be compatible to arduino. we will also be designing you power supply to cope with current requirements. However our bid don't inclu More

$2000 USD in 10 days
(54 Reviews)
6.8
seshupower

Hi, I am a post graduate power electronics engineer and having very good industrial experience of 8+ years in R&D and project development. I am excellent welding power supplies design, high frequency transformers desi More

$1666 USD in 40 days
(52 Reviews)
6.5
Anthony989

Hello Sir/Madam, I am Anthony Perera from Sri Lanka and I have multiple degrees on Engineering field. Why you should hire me ? * I am a FULL TIME freelancer and once a project More

$1250 USD in 20 days
(58 Reviews)
6.5
hirenakbari

Hi... I have 6+ years of experience in the field of electronics. I am working on different industrial based project where my primary role is to design footprints, symbol, schematic and PCB layouts as well as 3D modelli More

$944 USD in 8 days
(52 Reviews)
6.1
riki888vw

Hi, I have experience in electronics and Arduino developing. I worked before project with 3 steppers at realtime mode (rotating together with different RPM/Start/Stop). PCB will be designed with Eagle PCB designer More

$1250 USD in 30 days
(18 Reviews)
5.4
elecirdeign

Hi, I am an electronics engineer in Ireland, with 15+ years experience in industry. I have worked with several US companies to develop their new products. I can help you with this. Please open a chat for more detail. More

$2500 USD in 20 days
(27 Reviews)
5.3
zeshankhan43210

Hi. I am a professional Electronics Engineer having expertise in PCB and circuit designing. I have read your requirements. I can do it. Contact me. And provide me the complete details with previous work etc.

$1111 USD in 20 days
(14 Reviews)
4.9
jitendrabaraiya

A proposal has not yet been provided

$833 USD in 30 days
(6 Reviews)
4.6
ranganathp

FREELANCER RECOMMENDED ------------------------------------------------------ Can help... I am an Expert... Lets Start! Please start a Discussion with me and we can get started from there... Please check the past p More

$1250 USD in 20 days
(9 Reviews)
4.3
sheak

Hello! We are extremely interested in this project and would love to work on this project, please reply back to discuss further. Looking forward to hear from you soon. Thanks!

$1555 USD in 20 days
(6 Reviews)
4.2
sahanwa23

Hi! Im an electrical and electronic masters graduate of UWE currently working as an electrical engineer in a reputed company. Good in AUTOCAD and AUTOCAD MEP. I have the experience of programming in C/C++/Assembly/Ard More

$750 USD in 20 days
(20 Reviews)
4.5
SantoshKGD

Hi, Can you please share any other project requirements/task expected from us. About us: Micro-controllers we have worked on PIC, STM32, PSOC and AVR. Development kits and instruments available for testing pu More

$1250 USD in 20 days
(5 Reviews)
4.0
gab3iel

hi, I just have two questions... 1) why stepper motors if you want such high speeds instead of, for example, a DC motor with an encoder or tachometer? 2) since you got the NEMA 23 from pololu why not try the DRV882 More

$1333 USD in 7 days
(5 Reviews)
3.7
jsobradosquezada

Hello, I have the necessary knowledge for your project. Work with arduino and a variety microcontrollers. We design your pcb, with PIC microcontroller. Award me the project and we will start working from this moment More

$1333 USD in 10 days
(0 Reviews)
0.0
aruntank2000

I m best in pcb design

$1444 USD in 8 days
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0.0
techoviz

Hello, We are a team of embedded hardware and software professionals with experience in circuit design, schematic entry and PCB layout. Is the components already available with you? Do you want us to deliver the p More

$750 USD in 20 days
(1 Review)
0.0
burhanbvk

The issues you describe seem to be mostly software issues, we would most likely need to update the firmware to fix some of the issues. I can't say much without seeing the schematics, but stepper motors are generally More

$1250 USD in 20 days
(0 Reviews)
0.0
patlunb

Hello, I have designed quite a few products with motors and alot with arduino-alike barebone systems. Message e if you need any help.

$833 USD in 7 days
(0 Reviews)
0.0
LOGICBOLT

I am a good circuit designer. If you give me chance to Wark on your project so I take full responsibility to complete your project with our 100% effort .

$755 USD in 10 days
(0 Reviews)
0.0